Microsoft PowerPoint - VISION EXPORTS COMPANY PROFILE

Microsoft PowerPoint - VISION EXPORTS COMPANY PROFILE

• 1. Vision Exports Is a recognised and Compliant state of the art Manufacturing Setup. INCEPTED IN 2014 TOTAL FACTORY GROUND AREA : OVER 4.5 LAKH SQFT BUILT UP AREA EXISTING FACTORY UNIT : 2 LAC SQ FEET BUILT UP AREA ADDED 2nd FACTORY UNIT : 1.25 LAC SQ FEET TOTAL BUILT UP AREA COMBINED BOTH FRONT AND BACK UNIT : 3.25 LAC SQ FEET CURRENT TURNOVER # 18.5 MILLION US$ TOTAL EMPLOYEES - 1100+ TOTAL MACHINERIES PLANT PROCESSES 350+ MONTHLY PRODUCTION CAPACITY - 13 LAC UNITS /MONTH

• 3. ABOUT VISION Vision Exports is Family business and have been handed over to it’s second generation and under the guidance of young & vibrant management it has transformed to become one of the leading Manufacturer and supplier of all type Indian metal and other handicraft home products and currently supplying their products to all major world markets. Our Vision: We aspire to be the first choice of our customers by producing high end quality fashionable products keeping the market competency and by following our values. Our Mission: To develop trendsetting designs and produce high quality products at competitive and to serve our customers with utmost integrity and satisfaction, ensure the growth of company, its employees and society at large. OUR BELIEF It takes years to build a reputation and five minutes to ruin it. If you think about that, you’ll do things differently. …

• 5. Some of the salient features of our factory which help us to differentiate us from our competitors and also enables our valued customers to understand what we can do better than others.

• 6. An in-house team of professional designers capable to work on all modern designing software like Rhino , 3D Max, Key shot , Auto cad, Coral draw and Photoshop etc. and have proven multiple times their abilities in various big projects of big brands. Enhanced Product designing capability

• 7. One such example is Bamboo furniture design collection where the entire furniture collection was designed by our in-house designing team and after approval the same designs were fabricated into real products by our dedicated sampling team and also this was one of the unique collection of being Cast alum with gold foil finish. CAD / DESIGNS ACTUAL PRODUCTS Product designing capability

• 8. CAD DEVELOPED PRODUCT We have a scenario wherein we develop CADS prior to developing the physical products to ascertain the prospective designs.... And this help us to develop the product in a single attempt… Product designing capability

• 9. CAD DEVELOPED PRODUCT We have a scenario wherein we develop CADS prior to developing the physical products to ascertain the prospective designs.... And this help us to develop the product in a single attempt… Product designing capability

• 10. In-house wax mould / metal mould making and casting facility team to speed up the cast mould and cast metal sample making with industries most specialised guys hired to handle the best execution. Wax Mold Section & Casting section

• 11. Vision own Sample Unit with all the machineries and with separate dedicated sampling polish unit to keep Dedicated fully equipped R&D & Sampling Section We have added a new sample unit with in house setup recently and also we have added new machinery & die making process to our sampling department. This has helped us to achieve timelines, in the past 1 month we have done almost 70 to 80% samples on time and we are trying to improve this percentage in the next couple of months.

• 12. We have 2 big size in-house electro plating plant set up with and biggest feature of one our electro plating plant is that we have jumbo size nickel plating tanks size around 8x5x4 feet which can accommodate up to 85” or 200 cm long, 50” or 120cm wide and up to 40” or 100cm deep products just as a man’s size bath tub. Some exceptional plating capabilities

• 13. We have a separate Specialized unit within our premise to manufacture pure copper bath tub and sinks

• 14. Dedicated separate Galvanize GI manufacturing unit once again Vision’s parent company has been the originator of galvanize finish concept and the range has been a very big success with one of the best trend setting brand of US and been shipping since last 15 years & several other similar customers. Website images of our products Galvanize and outdoor galvanize

• 15. In-house Cast metal products set up with total Four Pits-Caleb lantern is one of the hottest selling range is one of the best example to quote here which has been of a great success with one of our biggest US based brand Cast Metal Lanterns This was spotted in Olympics too

• 16. Vision as only chosen Vendor from India to supply high end brass products to the most premium brand of H&M called “ARKET” below is the small highlight Of products being shipped to “ARKET” located at the most premium destination in UK All these products made by our in-house sample making team from pattern to casting to sheet stamping and fabricating and finishing of course

• 17. Seeing the success of “Arket” Vision was also chosen by H&M to work for the Guest designer Collection at H&M stores designed by Jonathan Adler this year (Images available on internet of the most recent launch) All these products made by our in-house sample making team from pattern to casting to sheet stamping and fabrication and finishing of course

• 18. ONLY VENDOR FROM THE REGION TO QUALIFY FOR “DISNEY IMPORTS” NOW WE ARE A DISNEY APPROVED (FARMA APPROVED) LICENSED FACTORY

• 19. BRANDS, WE ARE WORKING WITH 1

• 20. Major customers with last years growth 0 2 4 6 8 10 12 14 16 18 20 2017-18 2018-19 2019-20 2020-21 2021-22 14 16.5 16 16.5 18.5 USD Million LAST 5 YEARS SALES GROWTH TOP 5 CUSTOMERS WITH BUSINESS SHARE

• 21. In-house Fabrication facilities Fabrication Pressing Lathe/spinning Punching with mould Turning / Circling Sheet and wire cutting Hammering Wielding Soldering Grinding / buffing Casting Peeling

• 22. Phosphate Coloring Polishing Oxidised antiquing Lacquering Electro Plating (Nickel/Copper/Zinc Brass/silver) Powder Coating Electrophoretic (EPL) PVD In-house Finishing facilities

• 23. Watch project from pottery barn and candle holders project for H&M successfully executed through PDC outsourcing and now we have in housed our own PDC plant which is to be operational by April 2021. H&M’s aluminium pdc Dubai C holder Pottery barn’s aluminium pdc watch collection Pressure dye casting Horizontal Cold Chamber Pressure Die Casting 180.02 Tonne 180.02 Tonne capacity PDC produce high quality product with precious accuracy, size for Tie bar is 500*550 mm, machine produces 120 shots per hour i.e. for cavity size of 05 pieces,600 pieces produce per hour.

• 24. We have started working on PVD too and recently shipped few of our styles to ASOS & H&M and we are now capable to get this done with a compliant outsourcing unit. PVD (physical vapors deposition)

• 25. Packing and inspection floors

• 26. In-house corrugated box making

• 27. VISION’S FULLY EQUIPED LAB - CERTIFIED BY BUREAU VERITAS CONDUCT ALL PHYSICAL TESTINGS INHOUSE FEW EXAMPLES MENTIONED BELOW

• 28. Some of the sustainability initiatives /projects done by Vision Exports in recent past.

• 29. • Sustainability Leadership Program: We are a proud supplier of H&M who were selected for this program under which a Nominated Sustainability Responsible (NSR) in the area of Social and Environment shall be trained to conduct Self-assessments on behalf of H&M. Sustainability Initiatives & projects by Vision Exports • Water Conservation Project with WWF: We were selected for the joint-project of Target and H&M in collaboration with WWF on water conservation. This project is now entering execution stage.

• 30. Sustainability Initiatives & projects by Vision Exports • We are on HIGG index which is considered by Majority of Brands including H&M, Target and other brands as Key sustainability index.

• 31. • Clean-Tech: We were selected for this project under which our facility was visited by a Swedish consultant and energy conservation practices were assessed. A report with recommendations was provided to us. We are using this report in changing our current systems and planning future actions. This report has acted as a guidance when we are setting-up a new factory. Sustainability Initiatives & projects by Vision Exports LED lights : As recommended in the report of Clean-tech, we have started replacing the ordinary tube lights with LED , As a first step, we have replaced all the tube lights in all 6 packing departments and warehouse area with LEDs. As on 01-Jan-2020 we have replaced …400+.. Tube lights , In all other departments, every fused tube light is being replaced with a LED.

• 32. Solar power Solar Plant was one of our 2020 goal. We have achieved this goal and have completed installation It came into operation on 01-Nov2019. The installed Solar Power Plant consist of 572 panels of 395 watt each and has a total capacity of 225KW which has led to divert our 30% need of energy to clean energy

• 33. • We have installed a Vibrator Polish machine. This process of polishing is cleaner, free of H&S risk and envirofriendly and economic too. • In 2019 to 22, we worked around 750,000 units of different styles for different brands only using this machine. Eco friendly polishing

• 34. SOME EXAMPLES OF NON-BIODEGRADABLE PACKAGING TO BIO-DEGRADABLE/SUTAINABLE PACKAGING EXISTING LONG LASTING STYLES PACKAGINGS APART FROM THAT ALL NEW PACKAGINS ARE BEING MADE WITH SUSTAINABLE MATERIALS

• 35. Product : Metal tray food safe Material : S Steel with powder coat Old Packing Method with PE foam Product Image put one pieces in Poly with inner support 6 side form & upper side cover with foam+ corrugation Sealed carton One pc of Cole Small Tray Putting 8 pcs in master carton Brown paper used to wrap single pc One pc of Cole Small Tray Put 4 pcs in 2 tray Die cutted corrugated trays used to kept 2 pc Carton sealed Revised sustainable method of packing for a carryover product running change Putting 8 pcs in master carton

• 36. Product : Croco wall Hook Material : Cast Aluminum epl gold finish Carton sealed put one piece in bubble Poly and wrap One pc Croco Hook Put one pcs in inner Putting 16 pc in master carton Carton sealed Wrapped the Pc with butter paper One pc Croco Hook Top & bottom die cutted corrugated Stacking of 32 Pcs tray used to put 4 Pcs 32 Pcs Putted in M. Carton Old Packing Method with PE foam Revised sustainable method of packing for a carryover product running change

• 37. Product : Coy Napkin Holder Material : Cast Aluminum put one pieces in Poly then then in to inner with Foam support 1 Pc of Napkin holder (Gold or Black) Putting 28 pc in master carton Sealed Master carton Wrap the Pc in Butter Paper Attached the Tag with PC 4 Pcs Putted into corrugated tray Carton sealed Stacking of 32 Pcs 32 Pcs Putted in Master Carton Old Packing Method with PE foam Revised sustainable method of packing for a carryover product running change

• 38. Product : pot with stand Material : iron stand & Aluminum pot Put the pot + stand in poly bag then stand cover with U-foam 4 Pcs of Tess pot kept in the carton + U-foam support on top, tray support in bottom One pc of Tess Pot (Silver & black) with stand partition with Ufoam support Empty Carton with U-Foam Support + tray in bottom One pc of Tess Pot Putted in poly Corrugated sheet used to wrap the stand Die cutted top & Bottom Tray 4 Pcs of Tess pot kept in the M. Carton 4 Pcs insert into tray M.Carton Sealed Old Packing Method with PE foam & poly bag Revised sustainable method of packing for a carryover product running change

• 39. Product Image 4 Inner boxes kept Carton sealed in the carton 16 pc One pc of Soap Low CH Inner Pack : Putting this CH into inner with foam support & corrugated partition Put CH in inner box to poly bag Product : Metal candle holder Material : S. Steel with epl gold finish One pc of Soap High CH 4 Pcsx4 set in corrugated structure and make it fully supportable & Preventive Put CH in to poly bag Top , bottom Corrugated tray & Corrugated sheet used to put 4 pcs 16 Pcs kept in the M.carton Carton sealed Old Packing Method with PE foam & poly bag Revised sustainable method of packing for a carryover product running change

• 40. Product : Metal Watering Can Material : Steel with epl gold finish Put the Can in poly bag cover with U-foam 4 Pcs of Can kept in the carton + U-foam support on top & corrugation support One pc of Bold Watering Can Carton sealed ( 4 Pcs kept in the carton) Put the Can in poly bag, corrugated sheet wrapped on spout Carton sealed 4 Pcs kept in M.Carton, corrugated sheet used between 2 sets for prevention of scratches Putting 2 Pcs in tray Old Packing Method with PE foam & poly bag Revised sustainable method of packing for a carryover product running change

• 41. Carton sealed One pc of Aqua Mid Plate One pc wrapped Stacking of 32 Pcs in Butter paper Put the card(tag) in Plate 4 pcs tied up with corrugated strip for strengthen Putting 32 Pcs in Master carton Stacking of 24 Pcs Carton sealed One pc wrapped in Butter paper Put the card(tag) in Mug Putting 4 pcs into corrugated tray Putting 24 Pcs in Master carton One pc of Aqua small bowl One pc wrapped in Stacking of 48 Pcs Carton sealed Butter paper Put the card in bowl 4 Pcs tied up with corrugated strip Putting 48 Pcs in Master carton Sustainable packing method applied for an entire new program Product : Aqua bowl, Mug and plate Material : Steel with powder coat and dish wash safe lacquer

• 42. NEWLY CONSTRUCTED VISION EXPORT’S UNIT 2 AT THE BACK OF EXISTING FACTORY UNIT IS NOW FULLY OPERATIONAL The newly added unit is built with a vision to extend our metal finishing capabilities and also to establish our wooden product’s fabrication and finishing capabilities…….

• 43. New Building- Unit2 At the back side of existing factory building

• 44. LT-70 SAW MILL Machine is used to cut planks from logs HR 115 RESAW Machine is used to resize larger planks into smaller section EG 350 EDGER Machine used to produce edged boards from large timber sections. YFC-24 CROSS CUT OFF SAW Machine used to cut timber into desired length. CHEMICAL TREATMENT PLANT 150 CFT For Treatment of wood against Borer & Termite VR-2T TWO PASS DRY BACK FIRE BOILER Boiler is used to supply heat to seasoning kiln for drying of timber. SEASONING KILN Kiln is used to season timber i.e. to bring timber to a lower moisture content. HR–16 STRAIGHT LINE RIP SAW Machine is used for ripping/cutting timber along the grain/length. Vision Exports unit2 Wood processing Machines which are now completely in-house and fully operational since April 2022

• 45. AN–030 AUTO GLUE SPREADER Glue spreader is a machine used to spread the glue uniformly on any type of surfaces. Generally used with wood board jointing machine. 1030H - HIGH FREQUENCY WOOD BOARD JOINTING MACHINE Machine used to join timber pieces in order to produce boards of required length. HK-610-15HP-W/OPTNS - AUTO DOUBLE SURFACE PLANER Machine is used to produce boards/timber of uniform thickness throughout the length. K700 CIRCULAR SAW Machine used to cut timber into desired length. F 48 POWER FEEDER Machine is used to provide raw panels/veneer/timber components to machines for desired operation. WIDE BELT SANDER "COSTA" Model-S6 -WCT-1350 Machine used for plaining/sanding large panels. FB 610 BANDSAW Machine used to re saw/re size timber into thinner sections. CDT-3155A CNC DOVETAIL TENONER Machine is used to produce dovetail joint used in cabinets and drawers.

• 46. F700Z SPINDLE MOULDER PICO ROUND END TENONOR Machine is used to cut different profiles in wood/panels. Machine used to produce tennon for tennon mortise joint. MICRON TWIN TABLE SLOT MORTISER Machine used to produce mortise for tenon mortise joint. PW-250 - HORIZONTAL SPONGE SANDER Machine is used to smooth surfaces in especially small timber components. PW–120ED - OSCILLATING BELT EDGE SANDER Machine is used to smooth surfaces. They have larger surface area and useful for plaining timber components. CNC H 300FIBER LASER CUTTING MACHINE Machines are used for marking, cutting or engraving metals & Wood. KSBIPL-PJ-180-600-20-21 PULSE JET DUST COLLECTOR SYSTEM FOR WOODEN MACHINERY PISTON PUMP Piston Pumps are used to move pressurized liquids/paints.

• 47. END TABLE WITH DRAWERS S/3 NESTED SIDE TABLES COFFEE TABLE COFFEE TABLE OCCASIONAL TABLE S/3 NESTED TABLES ANTIQUE END TABLE CONSOLE TABLE CONSOLE TABLE CONSOLE TABLE CABINET CHEST OF DRAWERS SHOE RACK DINING TABLE LIBRARY CHAIR CHAIRS Vision Exports unit2 Possible product range Vision is now capable to fabricate and finish after adding new wood machineries

• 48. LAZY SUSAN CAKE STAND TIERED CAKE STAND CHARGER SNACK BOWLS SALAD BOWLS SALAD SERVERS PILLAR HOLDERS Vision Exports unit2 Possible product range Vision is now capable to fabricate and finish after adding new wood machineries

• 49. Press Brake Safan Darley EBrake 35 - 130T CNC Tube Bending Machine Press Brake machine are used for bending of sheet metal in different shape Tube bending machine bends pipes, tubes in different directions and angles. FHC-275SA & FHC-350SA Pipe Cutting Machine Machine cuts pipes, tubes in required length with minimum level of tolerance with precious accuracy. CFFP-700/1500 3015 Fiber Laser Cutting Machine Machines are used for marking, cutting or engraving metals. HT-20-01 Rotary Swaging Machine Machine increases/decreases the diameter of pipes as per desired output HT-90-206 Tube Notching Machine Tube notching machine is used to make cuts pipes in all possible shape & design . Horizontal Cold Chamber Pressure Die Casting 180.02 Tonne 180.02 Tonne capacity PDC produce high quality product with precious accuracy, size for Tie bar is 500*550 mm, machine produces 120 shots per hour i.e. for cavity size of 05 pieces,600 pieces produce per hour. Vertical Machining Centre VMC have vertically oriented spindles that approach work pieces mounted on their table from above and commonly perform 2.5- or 3-axis machining operations Vision Exports unit2 New Metal finishing Machineries & processes are installed and fully operation since April 2022

• 50. DIAPHRAM PUMP Diaphragm Pumps are used to move pressurized liquids/paints. PAINT BOOTH AND DRYER Positive pressure type Paint Booth 12 Tank PT line Fully Automatic Phosphating Plant for surface preparation , Degreasing , De rusting, Phosphating , Activation and Passivation and WDO (in which 7 tank for phosphating,4 tank for aluminium Phosphating & 1 tank for WDO) Powder Coating Line PLC based Conveyer type Powder Coating is used to coat metals in different finishes for maximum output. Some of the new finishing set ups and facilities introduced in extended back factory unit 2 and now fully operational since April 2022

• 51. VISION EXPORT Format No:VEX/F/MAINT/02 LIST OF MACHINERY Rev No:00 S.No. Name of Machine Machine Equipment Maker Quantity Capacity 1 Hydraulic Press Flow Mech 6 800,450,500,300,200,100 Ton 2 Lathe Machine Xcent 4 5 H.P 3 Spinning Lathe Xcent 4 5 H.P 4 Power Press United 3 50,20 Ton 5 Spot Welding 2 7.5 KW 6 Tig/Argon Welding Electra 20 400,315,300 Amp 7 Drill Machine Local 5 1,1,2 H.p 8 Polish Machine Jayoo 130 3 H.P 9 Emery Machine Labour Master 8 1 H.P 10 Lancer Machine 2 3H.P 11 Sheet Cutting machine Swastik 5 7.5 H.P 12 Laser Etching Machine Shajanand laser Technology 1 20 Watt 13 Ultra Sonic Machine Super sonic,Emcolite 2 3 KW 14 Lacquer Booth Ecotherm Engineer 5 3 H.P 15 Powder Coating Booth Ecotherm Engineer 5 3 H.P 16 Oven Ecotherm Engineer 10 5 H.P, Upto 250 c 17 Drain Hole Cutting Machine Flow Mech 1 50 Ton 18 Faucet Hole Cutting Machine Flow Mech 1 100 ton 19 Facer Machine Bharat Machinery 4 2 H.P 20 Hand Grinder Bosch,D-volt,Sankyan 25 .75 H.P 21 Strapping Machine Millenium Packaging 4 3 Amp, .53 KW 22 Stitching Machine Vikas Sticher 2 1 KW, Hand Operated 23 Slotter Machine Saund Industrial Equipment 1 2 KW, 4 Slot 24 loundary Machine Sound Industrial Equipment 1 1 KW,4 Mark 25 Hand Press Local 20 Hand Operated 26 T.C Machine Ecotherm Engineer 2 3 KW, Upto 80 c 27 Gola Machine Local 3 Hand Operated 28 Pipe Bending machine Local 3 Hand Operated 29 Hand Polish Grinder Machine Bosch,D-volt,Sankyan 9 1100 Watt 30 Argon welding machine Flow Mech 1 Upto 1100 c 31 Air Compressor I Wasta,Fs curtis 4 15,7.5,H.P 32 E.T.P Plant Constrach 2 75,35 KL 33 Water Purifier Plant paintair 1 700 Litre 34 Annealing Furnace Local 1 1200 c 35 Generator Jackson 3 500,250,125 KVA 36 Passenger&Goods Lift Otis,Umbrella Lift 4 3000,2000,1020,544 KG 37 Bending Machine Rozy 1 Hand Operated 38 Packing Cutter Rozy 1 Hand Operated 39 Busting Machine Texcare Instruments 1 50 Kg/Cm2 40 Tapping machine AP Machine 1 3 H.P. 41 Collate Machine Nanda 1 2 H.P. 42 Stud Welding Welding Master 1 300 Amp TOTAL NO MACHINERY 310 Now total machineries have been increase 310 compared to 265 a year back so total 45 machines have been added. A dedicated research team to work on efficiency capacity for an Enhanced production Capabilities their ultimate job is to ensure that factory always remains ahead of what capacity is being consumed and to keep an increased capacity space of 25 to 30% spare so the spared capacity is always there to be booked for new customers or processes

• 52. CURRENT PRODUCTION CAPACITY OF 6 TO 7 LAC PCS /MONTH SPARE CAPACITY IN EXISTING UNIT 35% (2.4 LAKH PCS/MONTH) VISION EXPORTS IS FULLY EQUIPPED WITH ALL METAL PROCESS MACHINERIES TO MANUFACTURE ALL TYPE OF METALS , IRON ,STEEL , ALUM , BRASS , COPPER ETC NEW UNI2 WOOD PRODUCTION CAPACITY TO BE 1.8 LAC PCS /MONTH NEW UNIT2 SPARE CAPACITY 70% (1.26 LAKH PCS/MONTH) VISION EXPORTS EXISTING UNIT CAPACITY NEWLY ADDED VISION’s BACK UNIT-2 CAPACITY VISION EXPORTS UNIT2 IS NOW EQUIPPED WITH ALL WOOD PROCESS MACHINERIES TO MANUFACTURE ALL TYPE OF WOOD PRODUCTS AND EXTENDED NEW METAL FINISHING PROCESSES Vision Exports & Vision Exports unit2 Capacity NEW UNIT2 METAL PRODUCTION CAPACITY IS 3.6 LAC PCS /MONTH NEW UNIT2 SPARE CAPACITY 70 % (2.5 LAKH PCS/MONTH)

• 53. Vision Export’s future sustainability goals . Becoming Zero liquid discharge factory by 2023 to 2024 By installing an STP plant to treat all used water and to reuse the same to contribute to our ecosystem Rain water harvesting plant to maintain underground water level ,this project will be completed by Mid of 2023 to 2024 Solar Plant extension new goal to reach 500 KW after adding new solar power panels at the roof top of new extended factory unit we will be able to divert our dependency on cleaner energy 45 to 50%